|
General parameters
|
| Transmission type |
| VG30E engines for 1994 the issue and VQ20DE since 1995 of the issue. |
RS5F50A |
| VQ30DE engines since 1995 of the issue. |
RS5F50V |
| Type of gearbox oil |
See the Head Nastroyki and routine maintenance
|
| Volume of oil, l |
| RKPP RS5F50A |
4.7 |
| RKPP RS5F50V |
4.5 ÷ 4.8 |
| Number of transfers |
5 |
| Synchronizer type |
Verner's synchronizer |
|
|
| The transfer relations (in brackets of the engine of 2.0 l) |
| 1st transfer |
1: 3.2857 (1: 3.2857) |
| 2nd transfer |
1: 1.8500 (1: 1.8500) |
| 3rd transfer |
1: 1.2727 (1: 1.2727) |
| 4th transfer |
1: 0.9545 (1: 0.9545) |
| 5th transfer |
1: 0.7959 (1: 0.7330) |
| Reverse gear |
1: 3.4286 (1: 3.4286) |
| Main transfer |
1: 3.8235 (1: 4.4706) |
|
Synchronizers
|
| The blocking rings |
| Gap between the blocking ring and a gear wheel (all boxes), mm |
| Synchronizers of forward transfers |
|
| Nominal rate |
1.0 ÷ 1.35 |
| Admissible wear (synchronizers of all transfers) |
0.7 |
| The blocking ring of the synchronizer of the reverse gear (distance And), mm |
1.2 |
Classification of persistent rings of naves of synchronizers Persistent rings of a nave of the synchronizer of 3-4 transfers (admissible gap of 0 ÷ 0.1 mm) |
| Thickness, mm |
Number of a ring |
| 1.95 |
32269-03E03 |
| 2.00 |
32269-03E00 |
| 2.05 |
32269-03E01 |
| 2.10 |
32269-03E02 |
| Persistent rings of a nave of the synchronizer of 1-2 transfers (admissible gap of 0 ÷ 0.1 mm) |
| Thickness, mm |
Number of a ring |
| 1.95 |
32269-03E03 |
| 2.00 |
32269-03E00 |
| 2.05 |
32269-03E01 |
| 2.10 |
32269-03E02 |
| Persistent rings of a nave of the synchronizer of 3-4 transfers (admissible gap of 0 ÷ 0.1 mm) |
| Thickness, mm |
Number of a ring |
| 1.95 |
32269-03E03 |
| 2.00 |
32269-03E00 |
| 2.05 |
32269-03E01 |
| 2.10 |
32269-03E02 |
| Classification of persistent rings of the conducted gear wheel of the 5th transfer (an admissible gap of 0 ÷ 0.15 mm) |
| Thickness, mm |
Number of a ring |
| 1.95 |
32348-05E00 |
| 2.00 |
32348-05E01 |
| 2.05 |
32348-05E02 |
| 2.10 |
32348-05E03 |
| Classification of persistent rings of a main shaft (admissible gap of 0 ÷ 0.06 mm) |
| Thickness, mm |
Number of a ring |
| 4.500 |
32278-03E01 |
| 4.525 |
32278-03E02 |
| 4.550 |
32278-03E03 |
| 4.575 |
32278-03E04 |
|
Assembly of a main shaft
|
| Axial side play of the leading gear wheels, mm |
| Gear wheel of the 3rd transfer |
0.23 ÷ 0.43 |
| Gear wheel of the 4th transfer |
0.25 ÷ 0.55 |
| Gear wheel of the 5th transfer |
0.23 ÷ 0.48 |
| Quantity of teeths of the leading gear wheels |
| Gear wheel of the 1st transfer |
14 |
| Gear wheel of the 2nd transfer |
20 |
| Gear wheel of the 3rd transfer |
33 |
| Gear wheel of the 4th transfer |
44 |
| Gear wheel of the 5th transfer |
49 |
| Gear wheel of the reverse gear |
14 |
|
Assembly of a secondary shaft
|
| Axial side play of the conducted gear wheels, mm |
| Gear wheel of the 1st transfer |
0.23 ÷ 0.43 |
| Gear wheel of the 2nd transfer |
0.23 ÷ 0.58 |
| Quantity of teeths of the conducted gear wheels |
Gear wheel of the 1st transfer
|
46 |
| Gear wheel of the 2nd transfer |
37 |
| Gear wheel of the 3rd transfer |
42 |
| Gear wheel of the 4th transfer |
42 |
| Gear wheel of the 5th transfer |
39 |
| Gear wheel of the reverse gear |
48 |
|
Assembly of the main transfer
|
| Transfer relation: |
|
| The VG30E engine with RKPP RS5F50A |
1: 3.650 |
| VQ20E engines with RKPP RS5F50A |
1: 4.4706 |
| VQ30E engines with RKPP RS5F50V |
1: 3.8235 |
| Quantity of teeths conducted gear wheels/satellites |
| The VG30E engine with RKPP RS5F50A |
73/20 |
| VQ20E engines with RKPP RS5F50A |
76/17 |
| VQ30E engines with RKPP RS5F50V |
65/17 |
| Quantity of teeths of a side gear wheel / satellites |
| The VG30E engine with RKPP RS5F50A |
14/10 |
| VQ20E engines with RKPP RS5F50A |
14/10 |
| VQ30E engines with RKPP RS5F50V |
16/10 |
|
Efforts of tightening of threaded connections
|
Nanometer
|
| Bolts of fastening of the engine to transmission |
| Models 1993 and 1994 of of the issue. |
| Bolt And (25 mm) |
16 ÷ 21 |
| Bolt In (28 mm) |
30 ÷ 40 |
| Bolt With (57 mm) |
39 ÷ 40 |
| Bolt of D (57 mm) |
39 ÷ 40 |
| Bolt E (64 mm) |
39 ÷ 40 |
| Bolt F (30 mm) |
21 ÷ 27 |
| Bolts of fastening of transmission to a knitsa of the engine |
30 ÷ 40 |
| Models since 1995 of the issue. |
| Bolt And (52 mm) |
70 ÷ 79 |
| Bolt In (65 mm) |
70 ÷ 79 |
| Bolt With (124 mm) |
70 ÷ 79 |
| Bolt of D (40 mm) |
35 ÷ 47 |
| Bolt E (40 mm) |
35 ÷ 47 |
|
4-staged automatic transmission
|
|
General parameters
|
| Transmission type |
RE4F02A |
| ATF type |
See the Head Nastroyki and routine maintenance
|
| Transfer relations |
| 1st transfer |
1: 2.7857 |
| 2nd transfer |
1: 1.5456 |
| 3rd transfer |
1: 1.0000 |
| 4th transfer |
1: 0.6944 |
| Reverse gear |
1: 2.2727 |
| Main transfer |
| Models for 1994 the issue (VG30E engines) |
1: 3.642 |
| Models since 1995 of the issue. |
| VQ20DE engines |
1: 4.4253 |
| VQ30DE engines till 2000. |
1: 3.619 |
| since 2000. |
1: 3.7899 |
|
Clutch couplings and brakes
|
| Quantity of drive plates of the coupling of an overgear |
4 |
| Quantity of the conducted overgear coupling disks |
7 |
| Thickness of drive plates, mm |
| Nominal rate |
1.6 |
| Extreme admissible value |
1.4 |
| Size of a gap, mm |
| Nominal rate |
1.4 ÷ 1.8 |
| Extreme admissible value |
2.6 |
|
Classification of lock washers
|
| Thickness, mm |
Number of a ring |
| 3.6 |
31576-21Х00 |
| 3.8 |
31576-21Х01 |
| 4.0 |
31576-21Х02 |
| 4.2 |
31576-21Х03 |
| 4.4 |
31576-21Х04 |
| 4.6 |
31576-21Х05 |
| 4.8 |
31576-21Х06 |
| Quantity of drive plates of the coupling of a low gear |
3 |
| Quantity of the conducted disks of the coupling of a low gear |
7 |
| Thickness of drive plates, mm |
| Nominal rate |
2.0 |
| Extreme admissible value |
1.8 |
| Size of a gap, mm |
| Nominal rate |
0.5 ÷ 0.8 |
| Extreme admissible value |
2.0 |
|
Classification of lock washers
|
| Thickness, mm |
Number of a ring |
| 3.2 |
31597-21Х10 |
| 3.4 |
31597-21Х11 |
| 3.6 |
31597-21Х12 |
| 3.8 |
31597-21Х13 |
| 4.0 |
31597-21Х14 |
| 4.2 |
31597-21Х15 |
| Quantity of drive plates of the coupling of the reverse gear |
2 |
| Quantity of the conducted disks of the coupling of the reverse gear |
2 |
| Thickness of drive plates, mm |
| Nominal rate |
2.0 |
| Extreme admissible value |
1.8 |
| Size of a gap, mm |
| Nominal rate |
0.5 ÷ 0.8 |
| Extreme admissible value |
1.2 |
|
Classification of lock washers
|
| Thickness, mm |
Number of a ring |
| 4.6 |
31537-21Х10 |
| 4.8 |
31537-21Х11 |
| 5.0 |
31537-21Х12 |
| 5.2 |
31537-21Х13 |
| 5.4 |
31537-21Х14 |
| Quantity of drive plates of a brake of the lowered and back transfers |
7 |
| Quantity of the conducted disks of a brake of the lowered and back transfers |
7 or 6 |
| Thickness of drive plates, mm |
| Nominal rate |
2.0 |
| Extreme admissible value |
1.8 |
| Size of a gap, mm |
| Nominal rate |
1.2 ÷ 1.6 |
| Extreme admissible value |
3.0 |
|
Classification of lock washers
|
| Thickness, mm |
Number of a ring |
| 3.4 |
31667-23Х00 |
| 3.6 |
31667-23Х01 |
| 3.8 |
31667-23Х02 |
| 4.0 |
31667-23Х03 |
| 4.2 |
31667-23Х04 |
| 4.4 |
31667-23Х05 |
| 4.6 |
31667-23Х06 |
| 4.8 |
31667-23Х07 |
| 5.0 |
31667-23Х08 |
| Size of the piston of a 1-millimeter brake tape, mm |
| Tape |
27Х61 |
| Big diameter |
75 |
| Small diameter |
35 |
| Tape |
27Х62 |
| Big diameter |
75 |
| Small diameter |
43 |
|
Classification of persistent washers of the block of coupling
|
| Thickness, mm |
Number of a ring |
| 0.7 |
31528-21Х00 |
| 0.9 |
31528-21Х01 |
| 1.1 |
31528-21Х02 |
| 1.3 |
31528-21Х03 |
| 1.5 |
31528-21Х04 |
| 1.7 |
31528-21Х05 |
| 1.9 |
31528-21Х06 |
| General axial side play, mm |
0.25 ÷ 55 |
|
Planetary fasteners
|
| Gap between a washer of a gear wheel and the planetary fastener, mm |
| Forward fastener |
| Nominal rate |
0.15 ÷ 0.70 |
| Extreme admissible value |
0.80 |
| Back fastener |
| Nominal rate |
0.20 ÷ 0.70 |
| Extreme admissible value |
0.80 |
|
Oil pump
|
| Working gaps, mm |
| Statorny ring - a cover |
| Nominal rate |
0.010 ÷ 0.024 |
| Extreme admissible value |
0.034 |
| Rotor - the case |
| Nominal rate |
0.017 ÷ 0.031 |
| Extreme admissible value |
0.034 |
| Shovel - the case |
| Nominal rate |
0.017 ÷ 0.031 |
| Extreme admissible value |
0.034 |
| Ring sealant |
| Nominal rate |
0.010 ÷ 0.025 |
| Extreme admissible value |
0.025 |
|
Classification of holders of the bearing of a casing of the oil pump (general axial side play)
|
| Thickness, mm |
Number of a ring |
| 0.8 |
31429-21Х00 |
| 1.0 |
31429-21Х01 |
| 1.2 |
31429-21Х02 |
| 1.4 |
31429-21Х03 |
| 1.6 |
31429-21Х04 |
| 1.8 |
31429-21Х05 |
| 2.0 |
31429-21Х06 |
|
Classification of adjusting washers of the bearing of differential
|
| Thickness, mm |
Number of a ring |
| 0.12 |
38453-21Х13 |
| 0.16 |
38453-21Х14 |
| 0.20 |
38453-21Х15 |
| 0.24 |
38453-21Х16 |
| 0.28 |
38453-21Х17 |
| 0.32 |
38453-21Х18 |
| 0.36 |
38453-21Х19 |
| 0.40 |
38453-21Х20 |
| 0.44 |
38453-21Х00 |
| 0.48 |
38453-21Х01 |
| 0.52 |
38453-21Х02 |
| 0.56 |
38453-21Х03 |
| 0.60 |
38453-21Х04 |
| 0.64 |
38453-21Х05 |
| 0.68 |
38453-21Х06 |
| 0.72 |
38453-21Х07 |
| 0.76 |
38453-21Х08 |
| 0.80 |
38453-21Х09 |
| 0.84 |
38453-21Х10 |
| 0.88 |
38453-21Х11 |
| 0.92 |
38453-21Х12 |
|
Classification of adjusting washers of a secondary shaft
|
| Thickness, mm |
Number of a ring |
| 0.12 |
31499-21Х00 |
| 0.16 |
31499-21Х01 |
| 0.20 |
31499-21Х02 |
| 0.24 |
31499-21Х03 |
| 0.28 |
31499-21Х04 |
| 0.32 |
31499-21Х05 |
| 0.36 |
31499-21Х06 |
| 0.40 |
31499-21Х07 |
| 0.44 |
31499-21Х08 |
| 0.48 |
31499-21Х09 |
| 0.52 |
31499-21Х10 |
| 0.56 |
31499-21Х11 |
| 0.60 |
31499-21Х12 |
| 0.64 |
31499-21Х13 |
| 0.68 |
31499-21Х14 |
| 0.72 |
31499-21Х15 |
| 0.76 |
31499-21Х16 |
| 0.80 |
31499-21Х17 |
| 0.84 |
31499-21Х18 |
| 0.88 |
31499-21Х19 |
| 0.92 |
31499-21Х20 |
| 1.44 |
31499-21Х21 |
| 1.96 |
31499-21Х22 |
|
Classification of adjusting washers of an intermediate gear wheel
|
| Thickness, mm |
Number of a ring |
| 0.36 |
31499-21Х06 |
| 0.40 |
31499-21Х07 |
| 0.44 |
31499-21Х08 |
| 0.48 |
31499-21Х09 |
| 0.52 |
31499-21Х10 |
| 0.56 |
31499-21Х11 |
| 0.60 |
31499-21Х12 |
| 0.64 |
31499-21Х13 |
| 0.68 |
31499-21Х14 |
| 0.72 |
31499-21Х15 |
| 0.76 |
31499-21Х16 |
| 0.80 |
31499-21Х17 |
| 0.84 |
31499-21Х18 |
| 0.88 |
31499-21Х19 |
| 0.92 |
31499-21Х20 |
| 1.44 |
31499-21Х21 |
| 1.96 |
31499-21Х22 |
|
Main transfer
|
| Gap between a side gear wheel and a box of differential, mm |
0.1 ÷ 0.2 |
|
Classification of adjusting washers of a side gear wheel of differential
|
| Thickness, mm |
Number of a ring |
| 0.75 ÷ 0.80 |
38424-E3020 |
| 0.80 ÷ 0.85 |
38424-E3021 |
| 0.85 ÷ 90 |
38424-E3022 |
| 0.90 ÷ 0.95 |
38424-E3023 |
|
Parking latch
|
| Gap of "L", mm |
0.25 ÷ 0.50 |
|
Classification
|
|
|
| Identification marking |
Number |
D
|
31989-21Х00 |
| Е |
31989-21Х01 |
| F |
31989-21Х02 |
| |
|
|
Turns of idling, rpm
|
| Model 27Х61 |
2200 ÷ 2500 |
| Model 27Х62 |
2350 ÷ 2650 |
|
Efforts of tightening of threaded connections
|
Nanometer
|
| Bolts of fastening of a driving disk to the rotation converter |
44 ÷ 59 |
| Bolts of fastening of a case of transmission to the engine |
| Models of 1993 of the issue. |
| Bolt No. 1 |
30 ÷ 40 |
| Bolt No. 2 |
39 ÷ 40 |
| Bolt No. 3 |
30 ÷ 40 |
| Models of 1994 of the issue. |
| Bolt No. 1 |
30 ÷ 40 |
| Bolt No. 2 |
39 ÷ 40 |
| Bolt No. 3 |
30 ÷ 40 |
| Bolt No. 4 |
6 ÷ 8 |
| Bolt No. 5 |
30 ÷ 40 |
| Models from 1995 to 1997 the issue (all bolts) |
70 ÷ 79 |
| Models since 1998 of the issue. |
| Bolt No. 1 |
39 ÷ 49 |
| Bolt No. 2 |
30 ÷ 36 |
| Bolt No. 3 |
30 ÷ 36 |
| Bolt No. 4 |
74 ÷ 83 |
| Bolt No. 5 |
30 ÷ 36 |
| Bolt No. 6 |
30 ÷ 36 |